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Changing Industry For The Greener-Storage Tank Emissions Control

It’s an unfortunate reality that many breather valves made do not meet the Industry Standards (API 2000 and ISO 28300) when they leave the manufacturer? The reason for this is only to save costs. Assentech’s MD, Ewart Cox, is hugely passionate about the difference valves can make to the industry.

This is an astounding fact that exposes the industry to the danger of leakages, or worse. Assentech is on a mission to change the industry mindset to prioritise safety and the environment over cost.

In the industry, Tank breather valves are generally viewed as low tech mechanisms only required to fit large storage tanks without any real need to meet particular criteria or quality. However, this is far from the truth.

The reason a tank valve is fitted to a tank is to keep the vapour space closed to the atmosphere at all times except when pressure and vacuum approach design limits of the tank. It is a vital safety component of a tank.

Unfortunately, the general lack of knowledge amongst end-users and regulators about breather valves has allowed suppliers to gain a commercial advantage. This has determined that cost, above anything else, is the main factor in a purchase. The true losers in this situation are end-users and the environment.

Instead, end-users and regulators should consider quality, because in the long run this will save on costs, and if the manufacturer can prove this through the correct documentation. Firstly, from a safety perspective, if a manufacturer does not test each valve prior to dispatch they cannot verify that the device has been assembled correctly. Pressure and vacuum pallets are interchangeable so the first indication of a badly assembled valve could be when a tank collapses on commissioning.

To prevent falling victim to these dangerous events, purchasing and maintaining valves to recognised standards can keep the workforce and assets safe, whilst representing utilization of the best available techniques. Any professional seeking to achieve ISO14001 environmental management will be looking to adopt best practices in all aspects of asset management.

In the storage tank industry, calibration and leak testing should be required as a minimum. If the risks were known, professionals wouldn’t be risking site safety just to save money. Unfortunately, The Production Testing section in the standards is not a type test because manufacturers are not held to regulations. The manufacturer should certify the production test results of every valve manufactured to ensure quality and prevent potential leakage

“Assentech is dedicated to holding the industry to standards and providing end-users with fully compliant equipment and service. Building a solid business around these uncompromising values has been challenging at times.” Cox says

Rather than compromise our principles Assentech chooses to raise the expectations of the industry by developing test equipment and methodologies to improve safety, reduce environmental emissions and help increase end-user profitability. This is the classic value proposition that end users, service companies and valve manufacturers are becoming increasingly aware of.

Passionate to drive change in the industry towards a greener future, Assentech has developed the first fully automated mobile vent test bench. This device is state-of-the-art technology that uses AI (artificial intelligence) to profile a vent function against algorithms that enable it to ‘think’ and react as it tests.

Traditional manual testing requires a high level of skill and precise hand/eye coordination where two technicians can produce very different results from testing the same valve. This eliminates that inaccuracy.

Unnecessary vapour losses and odours can be easily eradicated by using informed procurement of new equipment and the use of best available techniques in maintenance of the ageing plant,” says Assentech Managing Director, Ewart Cox. “After many years of testing on a high-tech solution. Development of our new device started in 2018 after our old manual unit was stolen from the back of our van. We launched our new range last month and have received a lot of interest.

Assentech can now produce verified test certificates that include the full pressure and flow data profile for both pressure and vacuum ports. This highly accurate information will give the actual leak rates of specific pressure ranges, such as 75% and 90%of set point or the required operating pressure.

This information will provide a verified emission volume for ESG reporting. Almost every valve we test before servicing has excessive leakage that can be dramatically reduced. This will provide
a record of significant emissions reduction that provides a good news story for investors and could possibly be used for offsetting, The test results can be instantly uploaded to the cloud and transferred to a phone or tablet using a QR code.

We recently used this technology to assist a client in the biogas industry reduce excessive emissions and odours from one of their facilities and was under threat of closure by the They had purchased low-cost vents that were not leak-tight and were passing huge volumes of biogas that consists of 60% methane which is 36 times more damaging to the environment than CO2. Our data showed that every low-cost vent on their site was leaking a cloud of biogas equivalent to 112 double-decker buses per year at a loss of £6k in methane. Assentech provided a replacement vent design that reduced losses down to the equivalent of 0.11 double-decker bus and £12.

The quality vent costs twice the price of the cheap vent but payback was achieved in 14 months and reduced emissions of Global Warming Gas (GWP) from 161 tonnes down to 0.185 tonnes. The EA congratulated us on our work and said we are stopping thousands of tonnes of damaging greenhouse gasses from escaping into our skies.

This technology will ensure end-users, vent manufacturers, maintenance company’s and regulators will have the knowledge and best available technique to establish breather vent functionality, and keep the tank storage industry, safe, compliant and profitable.

Contact us

If you would like to place an order or find out more, please email info@assentech.co.uk, call on +44 1726 844 707, or fill in a contact form here.